Laser Cut Patches
Precision laser cut and sealed patches with clean, fray-free edges.
About laser cut patches.
Laser cutting delivers exact contours and sealed edges on felt, twill, synthetic leather and layered materials. Used both as a finished product with layered construction and as the finishing method behind woven, sublimated and TPU patches.
- ✓Exact contour cutting to any shape
- ✓Sealed, fray-free edges
- ✓Layered multi-material construction
- ✓Engraved surface detailing
- ✓Tight tolerance repeatability
- ✓No die required for the cut profile
- 01Vector cut path prepared from artwork
- 02Material selection and layering
- 03Laser cutting and edge sealing
- 04Optional laser surface engraving
- 05Assembly, backing and inspection
Tooling is CNC engraved in-house, paid before machining and owned by you afterwards — repeat orders skip the tooling cost. How our tooling works →
- ✓Any size and custom die-cut shape
- ✓Pantone colour matching
- ✓Merrow, laser-cut, hot-cut or moulded borders
- ✓Matte, satin or gloss finish
- ✓Velcro, sew-on or iron-on backing
- ✓Numbering, name tapes and serialised runs
The tactical standard. Hook sewn or heat-welded to the patch, loop on the garment — swap patches in seconds. Ideal for military, law enforcement, security and MC use.
A plain or bordered back designed to be stitched down permanently. The strongest long-term attachment and the preferred option for uniforms and workwear that see industrial laundering.
A heat-activated adhesive film applied to the reverse. Fast application on cotton and poly-cotton; recommended as a positioning aid with a stitch for garments in heavy rotation.
Hybrid Rubber/PVC + UV Printing
Pure PVC molding cannot create gradients — colour is limited to flat, bordered fields. The hybrid process removes that limit while keeping the durability and feel of a real rubber patch.
Hybrid UV-PVC patches →+Can you cut internal shapes?
Yes — internal cut-outs and negative space are possible as long as the remaining structure stays stable.
Get a quote for laser cut patches.
Send artwork, quantity and intended use. We reply with a manufacturing recommendation and a quote.